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Sheet Metal Leveling Machine To Straighten Various Metal Plates & Improve The Flatness Of Sheet Metal
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Sheet Metal Leveling Machine To Straighten Various Metal Plates & Improve The Flatness Of Sheet Metal
La industria de la lámina de malla es un concepto amplio, que se puede utilizar como paneles decorativos en la industria de la construcción, se puede utilizar como parte de protección de equipos mecánicos, se utiliza como componentes artesanales, etc. Debido a sus propios pasos de procesamiento y características del producto. Según diferentes tipos de materiales, diferentes formas de malla y diferentes tamaños de borde, etc. Los productos de láminas de malla tendrán diferentes grados de deformación. Por lo tanto, las máquinas niveladoras de precisión tienen la oportunidad de ser ampliamente utilizadas en esta industria, la siguiente imagen es una comparación para la placa de malla antes y después del aplanamiento.
En el procesamiento de chapa, el corte por láser y los productos de estampado son procesos indispensables, para servir mejor al siguiente proceso, la nivelación de precisión se ha convertido en el proceso de mejora de la calidad del producto en cada fábrica de chapa.
En la industria de precisión, los fabricantes tienen altos requisitos para las materias primas de chapa metálica, a menudo necesitan placas con un alto grado de planitud, lo que lo convierte en un enlace necesario para que los minoristas de placas aplanen el material mediante una máquina niveladora de precisión antes de vender.
En la industria de precisión, los fabricantes tienen altos requisitos para las materias primas de chapa metálica, a menudo necesitan placas con un alto grado de planitud, lo que lo convierte en un enlace necesario para que los minoristas de placas aplanen el material mediante una máquina niveladora de precisión antes de vender.
La industria de la lámina de malla es un concepto amplio, que se puede utilizar como paneles decorativos en la industria de la construcción, se puede utilizar como parte de protección de equipos mecánicos, se utiliza como componentes artesanales, etc. Debido a sus propios pasos de procesamiento y características del producto. Según diferentes tipos de materiales, diferentes formas de malla y diferentes tamaños de borde, etc. Los productos de láminas de malla tendrán diferentes grados de deformación. Por lo tanto, las máquinas niveladoras de precisión tienen la oportunidad de ser ampliamente utilizadas en esta industria, la siguiente imagen es una comparación para la placa de malla antes y después del aplanamiento.
The mesh sheet industry is a broad concept, which can be used as decorative panels in the construction industry, be used as protection part of mechanical equipment, used as handicraft components, etc. Because of its own processing steps and product features. According to different kinds of materials, different mesh shapes and different edge sizes, etc. The mesh sheets products will have different degrees of deformation. So precision leveling machines have a chance to be widely used in this industry, the following picture is a comparison for mesh plate before and after flattening.
WHO ARE WE
Welcome to the Dongguan Xin Lijin Technology Co., Ltd. We are a premier leveling machine manufacturer which is located in Dongguan City, Guangdong Province, China. We specialize in sheet metal roller leveler machines including R&D, manufacturing and selling, our professional capabilities have enabled us to gain more and more customers in the domestic and international markets. We delight our customers on the promise to never compromise quality over price. Customers value our teamwork, expertise and passion for helping them succeed now and into the future.
Where is it applied & How does it work
WHY CHOOSE US
We focus on R&D, manufacturing and sales of sheet metal rolling machines, and our professional capabilities have enabled us to win more and more customers in domestic and international markets.
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Experienced R&D And Engineering TeamOur R&D and engineering team has more than 20 years of experience in the sheet metal industry. We can provide the best solution for customers.
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Professional Service TeamWe will respond to order inquiries within 24 hours.
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A Quick DeliveryWe will have stock availability of most of standard models and keep some stock for critical components for providing a quick delivery date for any new orders for both standard one and customized one.
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Our PurposeOur intension is to add value to all customers and metal industrial continuously.
OUR NEWS
¿Cuáles son las funciones de la máquina niveladora?
The plate leveling machine is mainly used to straighten plates of various specifications plates. It is suitable for the leveling work of various cold and hot rolled plates. Next, we Xinlijin will take this chance to introduce you what are the functions of the plate leveling machine.
- Improve the quality of sheet metal
The plate leveling machine is a precision machine used to improve the shortcomings of coils and plates. These disadvantages include coil set, crossbow, twist, edge camber, wavy edges, coil cracks, and center bumps. If we use a plate leveling machine, these shortcomings can be well solved, so that the quality of the entire metal plate is improved.
Ø Remove stress from the material
The reason why plate leveling machine can remove the internal stress in the materials is because the leveling technology can selectively extend each part of the material. In order to obtain a common fiber length, the shorter part of the sheet fiber is proportionally elongated below the material yield point.
Its realization is to make the material circulate up and down with a small radius of curvature when passing through the plate leveling machine tool, so that the shorter material fiber is elongated. When the sheet metal moves towards the outlet of the leveling machine, the undulations of the upper and lower zigzags gradually decrease to eliminate the material deformation caused by the violent bending at the leveling entrance of the machine tool.
- Adaptable to high-strength materials
Because of the increasing use of high tensile strength materials in the metal sheet metal industry, the plate leveling of the material requires a large leveling pressure. During the leveling process, the higher leveling pressure will inevitably have an impact on the machine structure and the leveling roll. The equipment is very important for the improvement of the quality of the leveling and the life of the machine.
Dos estructuras de la máquina niveladora de precisión
Precision leveling machine is composed of different structures, each component plays a different role. Below, Xinlijin Technology will introduce you the two structures of the precision leveling machine, which are the frame part and the roller part.
1. Frame part: The frame is the main body of the precision leveling machine, which is composed of a base, column and connecting beam, and is connected by 4 tensioning bolts to form a closed frame structure. The frame is a welded structure, which is annealed after welding to eliminate internal stress. The frame has sufficient strength and rigidity to ensure a small elastic deflection under heavy loads to meet the leveling needs of the metal plates.
2.Roll part: The roller part is the working part of the precision leveling machine, including the working roller and the supporting roller. The working roller material is 60CrMoV, the hardness of quenching and tempering treatment is HB286~HB321, the surface quenching hardness is HRC56~HRC63, the depth of the hardened layer is 6mm~10mm, the roughness is 0.8μm, and the dimensional tolerance reaches h6. In order to meet the stiffness requirements of the working roller, 3 rows of upper and lower support rollers are specially set up.
¿Cuál es la diferencia entre la máquina niveladora de 4 alturas y la máquina niveladora de 6 alturas?
The quadruple high-precision leveling machine adopts a support roller between the upper and lower row leveling work rollers and the support bearings (wheels) for forming a four-fold group roller structure with each two levels upper and lower.
The six-high roller leveling machine is six-fold group roller structure with each three levels upper and lower. Compared to four-fold leveling machine, what the increased layer is middle roller layer which set between support roller layer and leveling roller layer.
Advantages of such kind of roller levelers have pressure balance on leveling rollers, good structural rigidity, small flexural deflection on working rollers.
Thus we won’t worry about his leveling performance. Some issue maybe being occurred in normal leveling machine, like press dents, work-piece collapse, and sickle bending have been solved well.
Dos estructuras de la máquina niveladora de precisión
Precision leveling machine is composed of different structures, each component plays a different role. Below, Xinlijin Technology will introduce you the two structures of the precision leveling machine, which are the frame part and the roller part.
1. Frame part: The frame is the main body of the precision leveling machine, which is composed of a base, column and connecting beam, and is connected by 4 tensioning bolts to form a closed frame structure. The frame is a welded structure, which is annealed after welding to eliminate internal stress. The frame has sufficient strength and rigidity to ensure a small elastic deflection under heavy loads to meet the leveling needs of the metal plates.
2.Roll part: The roller part is the working part of the precision leveling machine, including the working roller and the supporting roller. The working roller material is 60CrMoV, the hardness of quenching and tempering treatment is HB286~HB321, the surface quenching hardness is HRC56~HRC63, the depth of the hardened layer is 6mm~10mm, the roughness is 0.8μm, and the dimensional tolerance reaches h6. In order to meet the stiffness requirements of the working roller, 3 rows of upper and lower support rollers are specially set up.
¿Cuál es la diferencia entre la máquina niveladora de 4 alturas y la máquina niveladora de 6 alturas?
The quadruple high-precision leveling machine adopts a support roller between the upper and lower row leveling work rollers and the support bearings (wheels) for forming a four-fold group roller structure with each two levels upper and lower.
The six-high roller leveling machine is six-fold group roller structure with each three levels upper and lower. Compared to four-fold leveling machine, what the increased layer is middle roller layer which set between support roller layer and leveling roller layer.
Advantages of such kind of roller levelers have pressure balance on leveling rollers, good structural rigidity, small flexural deflection on working rollers.
Thus we won’t worry about his leveling performance. Some issue maybe being occurred in normal leveling machine, like press dents, work-piece collapse, and sickle bending have been solved well.
¿Cuáles son las funciones de la máquina niveladora?
The plate leveling machine is mainly used to straighten plates of various specifications plates. It is suitable for the leveling work of various cold and hot rolled plates. Next, we Xinlijin will take this chance to introduce you what are the functions of the plate leveling machine.
- Improve the quality of sheet metal
The plate leveling machine is a precision machine used to improve the shortcomings of coils and plates. These disadvantages include coil set, crossbow, twist, edge camber, wavy edges, coil cracks, and center bumps. If we use a plate leveling machine, these shortcomings can be well solved, so that the quality of the entire metal plate is improved.
Ø Remove stress from the material
The reason why plate leveling machine can remove the internal stress in the materials is because the leveling technology can selectively extend each part of the material. In order to obtain a common fiber length, the shorter part of the sheet fiber is proportionally elongated below the material yield point.
Its realization is to make the material circulate up and down with a small radius of curvature when passing through the plate leveling machine tool, so that the shorter material fiber is elongated. When the sheet metal moves towards the outlet of the leveling machine, the undulations of the upper and lower zigzags gradually decrease to eliminate the material deformation caused by the violent bending at the leveling entrance of the machine tool.
- Adaptable to high-strength materials
Because of the increasing use of high tensile strength materials in the metal sheet metal industry, the plate leveling of the material requires a large leveling pressure. During the leveling process, the higher leveling pressure will inevitably have an impact on the machine structure and the leveling roll. The equipment is very important for the improvement of the quality of the leveling and the life of the machine.