120 Series for 5.0 - 15.0mm thickness materials

4-fold NC leveling machine All kinds work-piece can be processed covering low carbon steel, Aluminum, copper, stainless steel, high tensile steel etc. Leveling capacity for 5.0 – 15.0mm thickness materials.
Quantity

Category:

products

4-fold ( 4 - high) NC leveling machine (Metal Plate Leveler, Roller leveling machine, Roller Leveler)

All kinds work-piece can be processed covering low carbon steel, Aluminum, copper, stainless steel, high tensile steel etc.

Leveling capacity for 5.0 – 15.0mm thickness materials.

 

 

 

Features of roller leveling

Intuitive touchscreen HMI

Gap control of leveling rollers

 

 

Equipment process principle

 

In the leveling process, the work piece passes through a series of alternating bends, during that process, the degree of bending is slowly weakened and finally flattened. we called that principle “Bauschinger effect”. The material is processing in such a way for releasing internal stress and getting a perfect flatness of work piece in final so that it’s ready for the coming production steps such as welding, bending or folding etc.


 

Equipment main feature

 

a)       Machine is equipped with 19pcs×φ120mm leveling rollers in which 9pcs on the upper layer and 10 pcs on the lower layer. The leveling rollers went through finished quenching and tempering, precious machining, hard chrome plating, grinding etc. Surface hardness comes HRC60±2° (chrome layer thickness ≥0.1mm)


b)       There are some support rollers columns uniformly distributed upper and lower for supporting leveling roller sets, making leveling rollers bears pressure in balance.


 

c)        Main shaft bearings are shielded and sealed NSK bearing made in JAPAN with accuracy within 5μ, it can well reserve itself stocked lubrication oil and prevent dust enters.

d)       The power transmission system for the leveling rollers consist of motor, reducer, gearboxes and universal joints. Each leveling roller drove by one transmission shaft for achieving high transmission efficiency and angle compensation capability.

 


e)       SIEMENS PLC, SIEMENS HMI, DELTA servo motor and DELTA servo driver are elements of our leveling roller gap control system. It makes the entire operation process simply and intelligent. What we ought to do is only set leveling data in HMI. And the language option can be customized.


 

 

 

  Model

XLJ120-400

XLJ120-600

XLJ120-800

XLJ120-1000

  Material Max. width

400mm

600mm

800mm

1000mm

  Leveling capacity

5.0-15.0mm

  Leveling roller diameter

120mm

  Leveling roller quantity

19pcs

  Shortest work-piece

230mm

  Support roller columns

two

three

four

five

  Leveling roller gap adjust method

NC

  Leveling speed

0-12m / min

  Voltage

AC 3 Phase 380V 50HZ(Can customize)

Add a review

Your email address will not be published. Required fields are marked *